Cement Production Process Line in India

Cement Production Process Line Supplier

The cement production process line of Zenith is composed by a series of equipment. This production line mainly consists of the process of crushing and prehomogenization, raw materials homogenizing, preheating decomposition, cement clinker firing and cement grinding packaging. We specialize in producing all kinds of crusher, mill, sand making machine as well as some beneficiation auxiliary equipment. Zenith can accord to the needs of your dressing and the actual situation of mine for you to choose the most appropriate machine and effective cement production process line.

Cement Processing Equipment Application

The main cement processing equipment includes cement rotary kiln, cyclone preheater and grate type cooler.

1.The cement rotary will be the major gear for burning cement clinker, which has been extensively utilized in the cement, metallurgy, chemical business, and so on. This gear is created up of cylinder, belt wheel supporting device, block transmission device, flexible kiln head, sealing device, burning device components as well as other parts with all the positive aspects of straightforward structure, trustworthy operating, straightforward handle, and so on;

2.The cyclone preheater is suitable for numerous varieties of kilns. On the basis of transforming and digesting the primary equipment of cement clinker imported from Japan, the professionals in our organization have developed the five-level suspension preheater with productivity of 500 tons. The preheater might be broadly utilized for the building and reforming of all sorts of significant, medium or tiny cement plant gear;

3.The grate variety cooler can be a type of shock to chilling cooling machine. The working principle on the cooler is the air blower blowing cold wind to cool the clinker spread on the deck board, which can make the temperature from the clinker reduce from 1200 to one hundred.

Cement Production Procedure Line in India

1. Crushing and Prehomogenization

(1) During the approach of creating the cement, the majority of components should be crushed, for example the limestone, clay, iron ore and coal, and so on.The limestone may be the most commonly utilized raw material, with large particle size and high hardness immediately after crushing. Therefore, the crushing of limestone cement plays a crucial role in the crushing of mechanically broken materials.

(2) Prehomogenization is by applying scientific material piling to comprehend the preliminary homogenizing of raw components and to make the components stockyard possess the combined function of storage and homogenizing through the process of storing and feeding in raw supplies.

2. Preparation of Raw Material

During the process on the cement production, cement generating machine wants 3 tons of grinding materials at least (including all sorts of raw supplies, fuel, clinker, mixture, plaster) to make 1 ton of silicate. Based on the statistics, the dry method to generate cement needs to consume the power a lot more than 60% that in the whole factory, with the raw materials grinding more than 30%, the coal grinding about 3%, the cement grinding about 40%. Therefore, affordable decision of grinding gear and approach, the optimization of approach parameters, appropriate operation along with the controlling of operation program are significant to improve the high quality and lessen the power consumption.

3. Homogenization

Throughout the new sort cement production process, the stability of raw material element can be a premise for firing program. The homogenization technique plays an important function inside the stability of placing the raw material in to the pit in the last line.

4. Preheating and Decomposition

The preheating and parts of decomposition of raw materials are completed through the preheater, which can mix the gas in the kiln fully, add the touching area, quicken the heat transfer and boost the effectiveness of heat exchange to increase the productivity ratio and reduce the energy consumption.

5. Firing the Cement Clinker

Right after the preheating and decomposition inside the preheater from the raw components, the next method is to fire the clinker in the rotary kiln.

6. Cement Grinding

The cement machine would be the last as well as the most power-consuming process.